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Guiding Table Device

Guiding Table Device

Through the hand wheel rotation and the bidirectional wire rod, the steel coil is sent to the cutting bed smoothly by the feeding roller. If the customized model has a leveling roller must be adjusted according to the thickness of the processing plate. The guiding table should be able to guide normally. The guiding table is appropriate to touch the side of the plate, the plate is not touched, will make the ruler is not accurate, the plate is too large, will make the plate edge damage, pay attention to the model of no side guide according to different models. The measuring wheel measures the length and speed of the plate, to determine that the measuring wheel rotation is flexible.

Slitter Device

Slitter Device

Slitter Device is a shear device also known as single-blade vertical shear line, single-blade longitudinal cutting machine,and single-blade strip machine, is one kind of metal cutting equipment. The Slitter Device is suitable for the longitudinal cutting of the metal strip, and recoils the narrow strip into a roll.

The Slitter Device is equipped with upper and lower knife frame and smooth system and other components. The Slitter Device are arranged parallel to start the stop working system. The motor are equipped with a safety tooth coupling to ensure the safe use of the Slitter Device. The motor use external ventilation type DC motor and equipped with speed measuring motor that used to measure the speed of the DC motor.

High-Speed Precision Rotary Shear Device

High-Speed Precision Rotary Shear Device

The high-speed precision rotary shear device is composed of rotary shear box components (lower seat, middle and lower seat, middle seat, middle and upper seat, upper cover, transmission shaft, inclined gear set, upper and lower knife frame, knife body and smooth system) and other components. The reverse knife holder is equipped with a single blade, and two knife shafts are arranged parallel to start the stop working system. After the first shear cycle, the motor drives down the knife shaft by the reducer, and the upper and lower knife shaft is driven by the gear. The lower knife shaft is connected to the rotating device. The motor uses external ventilation type DC motor, and is equipped with speed measuring motor, used to measure the speed of the DC motor.

The device is composed of transmission device, shear seat and rotary shear box assembly and other components. The motor and the reducer are equipped with a safety tooth coupling to ensure the safe use of the shear machine. The shear seat is a four-layer welding box with four gear shafts, the upper and lower are knife frame shafts, and the center two are transition gear shafts. The upper knife shaft is equipped with a photoelectric encoder to control the rotary shear blade at the beginning of the cutting process.

Leveler Device

Leveler Device

The leveler device is used to flatten the plate and guide the steel belt into the process. It is equipped with gear and shaft box, leveler device, roller wheel, back roller, clip wheel, and feed guide plate. The leveler device’s main device power is DC 250KW DC motor. The leveler device flat wheel lift is gear reduction motor with brake. The leveler device system control is fully synchronized with the foot feed wheel of the shear bed. It is automatic brake system.

Basic capacity: 6mm~25mm T x 2050mmW hot-rolled steel roll and leveling feeding, etc. The maximum line speed is 40 meters.

Double Slitter Device

Double Slitter Device

Double Slitter Device is also known as double-blade vertical shear line, double-blade longitudinal cutting machine, and double-blade strip machine, is one kind of metal cutting equipment. The Double Slitter Device is suitable for the longitudinal cutting of the metal strip, and recoils the narrow strip into a roll.

The Double Slitter Device is equipped with upper and lower knife frame and smooth system and other components. The Double Slitter Device are arranged parallel to start the stop working system. The motor are equipped with a safety tooth coupling to ensure the safe use of the Double Slitter Device. The motor use external ventilation type DC motor and equipped with speed measuring motor that used to measure the speed of the DC motor.

Stacker Device

Stacker Device

Stacker Device is used for collect neatly the long steel sheet that sent through the conveyor. The long steel sheet that cut by shear bed is sent through the conveyor. The Stacker Device is equipped with the left width adjustment, right width adjustment, longitudinal adjustment, hand support, side plate, tail hitting plate and lifting device. The left and right width adjustment can adjust the stacking position. The longitudinal position of the stack for the lifting function of the first plate and the thick plate. The stacking frequency can be set on the touch screen. The lifting table has the automatic descent function in the automatic control.

Scrap Device

Scrap Device

The Scrap Device is to retrieve the broken belts and aluminium foil chips. It is designed to pump in the broken belts and aluminium foil chips in reject dump and recycled through pipes. The Scrap Device composed of conveyor belt, guide roller, lower and upper shear blades. The conveyor belt is set below the volume space. The guide roller is set below the conveyor belt. The both sides of the conveyor belts have roll mechanism. The scrap recycling box is set on both sides of the waste edge drawing device body. A winding channel is set between the conveyor belt and the roll mechanism.

 

Precision Leveler Device

Precision Leveler Device

The Precision Leveler Device used to flatten the plate and guide the steel belt into the process. Precision Leveler Device is a set of high automation equipment. Through NC control ruler length, high precision rotary shear can decoil, flatten and shear the rolling plate into different lengths and specifications. The main working main engine is composed of four main components, such as decoiler, leveler device, shear bed and stacker. It is equipped with feeding trolley, length measuring feeder, conveyor belt, unloading trolley and other devices.

Decoiler Device

Decoiler Device

The first process in the production line of shear machine is to open roll, which will use the Decoiler Device. The Decoiler Device is used to support the steel coil, rotary steel coil. With the requirement of speed and plate quality, the type has gradually developed to the expansion drum type decoiler device. Decoiler device is equipped with driving mechanism. The rolling of the rolling material is driven by the driving roll. In order to deploy the roll bearing material and enter the printing device continuously and stably, the lateral adjustment mechanism and tension control mechanism are provided on the open and rewinding devices for controlling the lateral positioning and tension of the tape. In addition, some flexible printing presses using belt and material roll surface friction to produce the material roll braking force. The installation of material coil is divided into two types: core axis type and no core axis type. Due to the cone head clamping is easy to damage the edge of the coil, so now many flexible printing presses use the expansion core shaft clamp, expansion shaft can be divided into mechanical and pneumatic types. The Decoiler Device composed of guide screw, nuts, and expansion,rolling system and expansion drum, pressing roller and supporting device.

When the conveyor device feeding the material into the Decoiler Device, the hydraulic decoiler expands the claw plate to tighten the steel coil, and the rise and contraction should be cooperate with the roll to avoid break the car or the decoiler shaft.

Recoiler Device

Recoiler Device

The Recoiler Device Rolling is a kind of metal plate machine side material winding device, including winch device, winch device and metal plate cutting device quality inspection flying side machine. The device includes the rod, nut, guide seat, and the base (the rod is fixed to the base).

When the conveyor device feeding the material into the decoiler, the hydraulic decoiler will expand the claw plate to tighten the steel coil, and the rise and contraction should be cooperate with the roll and the fall to avoid break the conveyor device or the decoiler device. The Recoiler Device will press tight the steel coil when going down. Start the Decoiler Device rotate, and import the plate head through the front connector. When the reversed tension is selected, the opportunity to tighten the steel belt to prevent loose winding, and the given tension according to the size of the roll to meet the whole line operation requirements.

Conveyor Device

Conveyor Device

Composed of conveyor device, conveyor thread, conveyor face, drive shaft/adjustment shaft, lift oil cylinder and control system. The conveyor device is welded and processed by high rigid square steel pipe and rectangular steel pipe. The upper part of the conveyor device is coated with galvanized steel plate.

Expansion tape conveyor is divided into two parts: fixed part and non-fixed part. The fixed part is composed of head drive, belt storage, collecting and releasing tape, etc. and the non-fixed part is composed of detachable support and tail without bolts.

Pinching Device

Pinching Device

The Pinching Device is used for pinching to convey the rolled steel strip. The Pinching Device is composed of the lower mounting frame and the upper mounting frame. The upper mounting frame is located directly above the lower mounting frame. The upper end of the lower mounting frame is fixed with a lower support frame. The upper end of the lower support frame is equipped with a power wheel. The power wheel is connected to the lower support frame, the drive motor is provided on one side of the power wheel, The lower end of the lower support frame is fixed with a lower connecting rod. The other end of the lower connecting rod is fixed and mounted. Need to clean the tape before pinching. Remove the iron scraps, beads, or oil stains from the steel strip surface. Prevent wear of the power and pressing wheels during pinching. Extend the service life of power and pressing wheels. At the same time preventing water droplets or oil stains can avoid skid phenomenon in the process of delivery, and can ensure the pinching effect.

Top 10 Benefits of Using a Coil Cut-to-Length Machine

  • SELFIE
  • 2024.09.09

In today’s competitive manufacturing landscape, businesses are constantly seeking ways to enhance efficiency, reduce waste, and streamline operations. Coil cut-to-length machines have emerged as a powerful solution, offering numerous benefits that can revolutionize metal processing. This article explores the top 10 advantages of utilizing a coil cut-to-length machine, providing valuable insights for manufacturers seeking to optimize their metal fabrication processes.

Increased Productivity and Efficiency

Coil cut-to-length machines significantly enhance productivity by automating the cutting process. They eliminate manual labor, reducing errors and downtime, and enabling continuous operation 24/7. The automated nature of these machines allows operators to focus on other critical tasks, resulting in increased efficiency and productivity gains.

Reduced Waste and Material Savings

Coil cut-to-length machines minimize waste by cutting precise lengths based on specific requirements. This eliminates over-cutting, scrap loss, and the need for manual re-cutting, resulting in significant cost savings. The ability to optimize material utilization reduces waste and enhances profitability.

Improved Accuracy and Precision

Coil cut-to-length machines utilize advanced technologies to achieve high precision and accuracy. They employ sensors and computer-controlled systems to ensure cuts meet exact specifications, reducing the risk of errors and defects. This precision cutting ensures consistent quality and eliminates the need for additional processing or rework.

Increased Flexibility and Customization

Coil cut-to-length machines offer exceptional flexibility in cutting different coil widths, lengths, and materials. They can handle a wide range of metal types, including steel, aluminum, stainless steel, and copper. This versatility enables manufacturers to produce customized parts quickly and efficiently, meeting various customer requirements.

Improved Safety and Ergonomics

Coil cut-to-length machines prioritize operator safety by eliminating manual handling of heavy coils. The automated cutting process minimizes the risk of injuries and accidents. Furthermore, the ergonomic design of these machines reduces operator fatigue and improves overall comfort levels.

Reduced Labor Costs and Staffing

The automation provided by coil cut-to-length machines reduces the need for manual labor in the cutting process. This not only saves on labor costs but also frees up staff to focus on other value-added tasks. The streamlined operation allows manufacturers to allocate resources more effectively.

Optimized Inventory Management

Coil cut-to-length machines enable just-in-time inventory management. They eliminate the need for large coil inventories by cutting only the required lengths as needed. This optimizes storage space, reduces inventory costs, and improves overall production planning.

Enhanced Customer Satisfaction

By delivering high-quality, precise cut parts, coil cut-to-length machines enhance customer satisfaction. The accuracy, flexibility, and reliability of these machines ensure that manufacturers can meet specific customer requirements and exceed expectations.

Reduced Maintenance and Downtime

Coil cut-to-length machines are designed for reliability and durability. They require minimal maintenance, which reduces downtime and ensures continuous operation. Regular maintenance intervals and predictive diagnostics help prevent potential issues, further minimizing interruptions and maximizing production uptime.

Environmental Sustainability

Coil cut-to-length machines promote environmental sustainability by minimizing waste and reducing energy consumption. The efficient cutting process reduces scrap and optimizes material usage, leading to less waste generation and landfill diversion. Additionally, the use of energy-efficient components contributes to a greener manufacturing process.

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